Sand Casting

Alcon is a sand casting foundry specializing in expertly crafted products made from everything from stainless steel to metal alloys. Learn more about our products.
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Our Sand Casting Process

Sand casting, or sand mold casting as it also is known, uses sand to make molds. Our craftsmen create the pattern based on your needs to produce in whatever volume necessary. Because of its lower cost investment, sand casting is ideal for jobs big or small.

Our sand mold casting process uses green sand casting molds, no-bake molds and cores to produce and finish products created from steel and other alloys. By packing and bonding the design, we pour and shape the pattern into the desired mold, reproducing the process into anything from simple valves to complex engine blocks.

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Check Out Our Sand Casting Products

Our sand mold casting process uses green sand casting molds, no-bake molds and cores to produce and finish products created from steel and other alloys. By packing and bonding the design, we pour and shape the pattern into the desired mold, reproducing the process into anything from simple valves to complex engine blocks.
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Base Trays

Used in batch, pusher, vacuum, car bottom and other furnaces, these trays are cast or fabricated in common and custom designs.
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Intermediate Grids & JIG Parts

Ensure consistency, efficiency and precision while maximizing loads within your furnaces.
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Pit & Bottom Load Fixtures

Constructed for below-ground pit furnaces, these parts include cast furnace trays and cast gear fixtures designed for secure hold and maximum support.
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Cast Baskets & Basket Sides

Cast baskets are used in the heat treatment process to temper, harden and age a batch of materials at once. Ideal for batch furnaces, continuous furnaces, box furnaces, pit furnaces and more.
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Recirculation Fans

Ensure ideal ventilation and stable air quality with your facility. By maintaining consistent temperatures and circulation, it enhances worker conditions and prevents hazardous buildup.
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Furnace Parts

Available in standard designs and sizes or to your custom need. We have radiant tubes, burner tubes, furnace roles, roller rails, guides, heads and more.
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Steel Mill Components

Designed and constructed to meet the strictest standards in order to ensure consistent results.
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Power Generation & WtE Components

Designed and constructed to meet the strictest standards in order to ensure consistent results.
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Petrochem Components

Created from stainless steel, aluminum, brass, bronze and more, these components are built to withstand harsh conditions, extreme temperatures and corrosive environments.
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Custom Sand Castings

Our product lines expand every day as customers bring us new ideas and needs. Check out our Custom Products to learn more.

The Pros of Sand Casting

Sand Casting is a tried and true method that goes back centuries and available to most metals and alloys.

With product applications that range from a few ounces to many tons, sand casting makes it possible to form complex shapes, have a lower cost for tooling and shorten the lead time, recycle scrap through a variety of materials.

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Low-Cost Materials

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Simple Production Process

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High Durability Levels

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Versatility in Metals and Alloys

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Expert Pouring Molten Steel into Cast

Choose Alcon for Your Sand Castings Parts

Turn any design idea into the perfect part through our fast and efficient production methods. With state-of-the-art induction furnaces, computer-controlled chemical analysis, and a robust robotic dipping system, we meet every quality and time requirement.
Scrap Recycling Program

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